Long time since last update, but here we go:
Engine has been moved, since the position with "flywheel front" did not give enough ground clearence.
Had to be positioned low because of the starter, so I ditched this idea.
I also had the portunity of trying out a Kubota 1105T engine, a compact little nice turbo-charged unit, but at the price I was asked (3000€...) that was over my budget, so had to bring it back.
So back to the old Yamar 3TNV76, 26 hp standard. Major difference in flywheel size on these two engines!
The Yanmar has a massive 21 kg, 30 cm flywheel, where the Kubota is just over 20 cm in diameter and considerably thinner...
Transmission:
This is what I have been doing all these months.
Evenry now and then, get into the garage and just sit there, thinking about how to solve the transmission issue!
I have thought about:
1: Manual 6 speed gearbox, contents from Kawasaki KLE500, machine my own housing.
Did not happen because I lack machining competence (needs precision) and I also lack sufficient CAD skills to present a good enough drawing to someone that actually HAS the precision...
2: Other gearbox.
Did not happen because I could not find a small enough gearbox anywhere.
Remind you, the macine is originally japanese 1000cc inline-4, shaft drive...
3: Convert to Chain drive and mount engine in different direction:
No way!
4: Centrifugal clutch, single speed.
Nope, not after what I read on a forum about eating clutches...
5: Converter from automatic transmission (car).
NOW we are talking!
But turned out to be too complex, maybe for next project, but on this project simplicity is KING, so no converter.
6: Out of ideas...
And then:
Take the existing KLE crankcase, cut away everything I do not need and weld plates covering up the holes, making it into a stand-alone gearbox!
Not as sweet as making a new housing, but possible!
So this is what I am working on now.
Clutch:
Will use 2 A-profile V-belts (1/2") with tensioner, just like a lawnmower...
Flywheel:
Shaved off 3 kg today, not so much for the weight, as for the 8mm I could save!
It is COMPACT in that frame, since I will not change the basic structure of the frame...
So yes, I am making progress!
Now I just need to learn how to weld aluminium, since my local company with that specific competence have a massive 8 weeks(!!) waiting list...
More to come
Drive safely
/B
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